Intel adds multi-channel lasers to its silicon photonics toolbox
Intel has developed an 8-lane parallel-wavelength laser array to tackle the growing challenge of feeding data to integrated circuits (ICs).
Optical input-output (I/O) promises to solve the challenge of getting data into and out of high-end silicon devices.
These ICs include Ethernet switch chips and ‘XPUs’, shorthand for processors (CPUs), graphics processing units (GPUs) and data processor units (DPUs).
The laser array is Intel’s latest addition to its library of silicon photonics devices.
Power wall
A key challenge facing high-end chip design is the looming ‘power wall’. The electrical I/O power consumption of advanced ICs is rising faster than the power the chip consumes processing data.
James Jaussi, senior principal engineer and director, PHY research lab at Intel Labs, says if this trend continues, all the chip’s power will be used for communications and none will be left for processing, what is known as the power wall.
One way to arrest this trend is to use optical rather than electrical I/O by placing chiplets around the device to send and receive data optically.
Using optical I/O simplifies the electrical I/O needed since the chip only sends data a short distance to the adjacent chiplets. Once in the optical domain, the chiplet can send data at terabit-per-second (Tbps) speeds over tens of meters.
However, packaging optics with a chip is a significant design challenge and changes how computing and switching systems are designed and operated.
Laser array
Intel has been developing silicon photonics technology for two decades. The library of devices includes ring-resonators used for modulation and detection, photo-detectors, lasers, and semiconductor optical amplifiers.
Intel can integrate lasers and gain blocks given its manufacturing process allows for the bonding of III-V materials to a 300mm silicon wafer, what is known as heterogeneous integration.
The company has already shipped over 6 million silicon photonics-based optical modules – mainly its 100-gigabit PSM-4 and 100-gigabit CWDM-4 – since 2016.
Intel also ships such modules as the 100G LR4, 100G DR/FR, 200G FR4, 400G DR4 and 400G FR4. The company says it makes two million optical modules a year.
Now Intel Labs has demonstrated a laser array that integrates eight distributed feedback (DFB) lasers for wavelength-division multiplexing (WDM) transmissions. In addition, the laser array is compliant with the CW-WDM multi-source agreement.
“This is a much more difficult design,” says Haisheng Rong, senior principal engineer, photonics research at Intel Labs. “The challenge here is that you have a very small channel spacing of 200GHz.”
Each laser’s wavelength is defined by the structure of the silicon waveguide – less than 1 micron wide and tens of microns long – and the periodicity of a Bragg reflector grating.
The lasers in the array are almost identical, says Rong, their difference being defined by the Bragg grating’s period. There is a 0.2nm difference in the grating period of adjacent – 200GHz apart – lasers. For 100GHz spacing, the grating period difference will need to be 0.1nm.
Specifications
The resulting eight wavelengths have uniform separation. Intel says each wavelength is 200GHz apart with a tolerance of plus or minus 13GHz, while the lasers’ output power varies by plus or minus 0.25dB.
Such performance is well inside the CW-WDM MSA specifications that call for a plus or minus 50GHz tolerance for 200GHz channel spacings and plus or minus 1dB variability in output power.
Rong says that using a 200GHz channel enables a baud rate of 64 gigabaud (GBd) or 128GBd. Intel has already demonstrated its electronic and photonic ICs (EIC/ PIC) operating at 50 gigabit-per-second (Gbps) and 112Gbps.
In future, higher wavelength counts – 16- and 32-channel designs – will be possible, as specified by the CW-WDM MSA.
The laser array’s wavelengths vary with temperature and bias current. For example, the laser array operates at 80oC, but Intel says it can work at 100oC.
Products
The working laser array is the work of Intel Labs, not Intel’s Silicon Photonics Products Division. Intel has yet to say when the laser array will be adopted in products.
But Intel says the technology will enable terabit-per-second (Tbps) transmissions over fibre and reach tens of meters. The laser array also promises 4x greater I/O density and energy efficiency of 0.25 picojoules-per-bit (pJ/b), two-thirds that of the PCI Express 6.0 standard.
Another benefit of optical I/O is low latency, under 10ns plus the signal’s time of flight, determined by the speed of light in the fibre and the fibre’s length.
An electrical IC is needed alongside the optical chiplet to drive the optics and control the ring-resonator modulators and lasers. The chip uses a 28nm CMOS process and Intel is investigating using a 22nm process.
Optical I/O goals
Intel announced in December 2021 that it was working with seven universities as part of its Integrated Photonics Research Center.
The goal is to create building-block circuits that will meet optical I/O needs for the next decade-plus, says Jaussi.
Intel aims to demonstrate by 2024 sending 4Tbps over a fibre while consuming 0.25pJ/b.
NeoPhotonics to expand its tunable laser portfolio
Part 1: Tunable lasers
NeoPhotonics will become the industry's main supplier of narrow line-width tunable lasers for high-speed coherent systems once its US $17.5 million acquisition of Emcore's tunable laser business is completed. Gazettabyte spoke with Ferris Lipscomb of NeoPhotonics about Emcore's external cavity laser and the laser performance attributes needed for metro and long haul.
Key specifications and attributes of Emcore's external cavity laser and NeoPhotonics's DFB laser array. Source: NeoPhotonics.
Emcore and NeoPhotonics are leading suppliers of tunable lasers for the 100 Gigabit coherent market, according to market research firm Ovum. NeoPhotonics will gain Emcore's external cavity laser (ECL) on the completion of the deal, expected in January. The company will also gain Emcore's integrable tunable laser assembly (ITLA), micro ITLA, tunable XFP transceiver, tunable optical sub-assemblies, and 10, 40, 100 and 400 Gig integrated coherent transmitter products.
Emcore's ECL has a long history. Emcore acquired the laser when it bought Intel's optical platform division for $85 million in 2007, while Intel acquired the laser from New Focus in 2002 in a $50 million deal. Meanwhile, NeoPhotonics bought Santur's distributed feedback (DFB) tunable laser array in 2011 in a $39 million deal.
The two lasers satisfy different needs: Emcore's is suited for high-speed long distance transmission while NeoPhotonics's benefits metro and intermediate distances.
The Emcore laser uses mirrors and optics external to the gain medium to create the laser's relatively long cavity. This aids high-performance coherent systems as it results in a laser with a narrow line-width. Coherent detection uses a mixing technique borrowed from radio where an incoming signal is recovered by compared it with a local oscillator or tone. "The narrower the line-width, the more pure that tone is that you are comparing it to," says Lipscomb.
Source: NeoPhotonics
A narrower line-width also means less digital signal processing (DSP) is needed to resolve the ambiguity that results from that line-width, says Lipscomb: "And the more DSP power can be spent on either compensating fibre impairments or going further [distances], or compensating the higher-order modulation schemes which require more DSP power to disentangle."
The ECL has a narrow line-width that is specified at under 100kHz. "It is probably closer to 20kHz," says Lipscomb. One of the laser's drawbacks is that its uses a mechanical tuning mechanism that is relatively slow. It also has a lower output power of 16dBm compared to NeoPhotonics's DFB laser array that is up to 18dBm.
The metro market for 100 Gig coherent will emerge in volume towards the end of 2015 or early 2016
In contrast, NeoPhotonics' DFB laser array, suited to metro and intermediate reach applications, has a wider line-width specified at 300kHz, although 200kHz is typical. The DFB design comprises multiple lasers integrated compactly. The laser design also uses a MEMS that results in efficient coupling and the higher - 18dBm - output power. "Using the MEMS structure, you can integrate the laser with other indium phosphide or silicon photonics devices," says Lipscomb. "That is a little bit harder to do with the Emcore device."
Source: NeoPhotonics
It is the compactness and higher power of the DFB laser array that makes it suited to metro networks. The higher output power means that one laser can be used for both transmission and the local oscillator used to recover the received coherent signal. "More power can be good if you can live with the broader line-width," says Lipscomb. "It reduces overall system cost and can support higher-order modulation schemes over shorter distances."
Market opportunities
NeoPhotonics' focus is on narrow line-width lasers for coherent systems operating at 100 Gigabit and greater speeds. Lipscomb says the metro market for 100 Gig coherent will emerge in volume towards the end of 2015 or early 2016. "The distance here is less and therefore less compensation is needed and a little bit more line-width is tolerable," he says. "Also cost is an issue and a more integrated product can have potentially a lower cost."
For long haul, and especially at transmission rates of 200 and 400 Gig, the demands placed on the DSP are considerable. This is where Emcore's laser, with is narrow line-width, is most suited.
System vendors are already investigating 400 Gig and above transmission speeds. "For the high-end, line-width is going to be a critical factor," says Lipscomb. "Whatever modulation schemes there are to do the higher speeds, they are going to be the most demanding of laser performance."
For Part 2: Is the tunable laser market set for an upturn? click here
