The ecosystem for silicon photonics starts to take shape

Silicon photonics luminaries series

Interview 6: imec - Philippe Absil and Joris Van Campenhout

Imec has a unique vantage point when it comes to the status and direction of silicon photonics.  

The Belgium nano-electronics research centre gets to see prototype designs nearing commercialisation due to its silicon photonics integration platform and foundry service. “We allow companies to build prototypes using a robust silicon photonics technology,” says Philippe Absil, department director for 3D and optical technologies at imec.

Philippe Absil

Imec also works intimately with several partners on longer-term research, one being Huawei. This optical I/O R&D activity is part of imec’s CORE CMOS scaling R&D programme which as well as Huawei includes GlobalFoundries, Intel, Micron, Qualcomm, Samsung, SK Hynix, Sony and TSMC. The research is sufficiently far ahead to be deemed pre-competitive such that all the firms collaborate. 

For silicon photonics, the optical I/O research includes optical integration schemes, new device concepts and new materials. “The aim is to bring silicon photonics technology to the next level in order to resolve today’s challenges,” says Absil.  

Assured future

Imec is confident about silicon photonics’ future but stresses an ecosystem for the technology needs to be in place first. This means having more than one foundry, suitable equipment to reduce the cost of testing silicon photonics circuits, and developing packaging solutions. 

“These elements are being developed and the ecosystem is coming together nicely,” says Joris Van Campenhout, programme director for optical I/O at imec.

Another encouraging sign is the strong industry interest in the technology in the last two years. It was mainly academics that were interested in imec's multi-wafer project service but now there is strong demand from companies as well; companies bringing products to market. 

Silicon photonics is not a one-off technology; it has value for several generations

Systems scaling is what gives imec confidence that silicon photonics will not end up a niche technology. “Look at the cloud economy and cloud data centres, these systems need to scale continually,” says Van Campenhout. “A lot of effort is being put into scaling, and interconnect is an essential part of such systems.” 

Moreover, there are few technologies to deliver such scalability, which is why many of the bigger systems companies are investing in silicon photonics. “Silicon photonics is not a one-off technology; it has value for several generations," says Van Campenhout. “That is really the potential of silicon photonics and that is where the disruption lies.”  

Challenges 

One focus for imec and its partners is to reduce the overall insertion loss of silicon photonics circuits for short-reach interconnect applications. Such short-reach links span distances of up to a few meters, a market segment currently addressed using advanced copper cabling or VCSEL-based optical interconnects.

Joris Van Campenhout

Because of the relatively high insertion loss of silicon photonics designs, it is not possible to achieve a sufficiently low-power consumption for such links. “That is a show-stopper because it prevents us closing link budgets,” says Van Campenhout. A link budget refers to the gain and losses across the elements making up the optical link such as the laser, modulator, optical fibre and receiver circuitry.

In order to drive up volumes, silicon photonics needs to become more competitive at shorter reaches where VCSELs are still the mainstream optical technology

The team is tackling the loss issue on two fronts: reducing the insertion loss between the fibre and the waveguide, and reducing the modulator's insertion loss which still exceeds that of other optical technologies.

“For these two parts of the technology, further improvements are required to reduce the overall losses,” says Van Campenhout. “That will enable us to be competitive at shorter distances.” These are engineering challenges, he stresses, rather than any fundamental problem.

Another silicon photonics research area being explored at imec include edge coupling solutions between the waveguide and fibre. “These can have very low insertions losses - one decibel or lower - and can be polarisation insensitive," says Van Campenhout.

Packaging approaches that have a low insertion loss are also being developed, engineered in a way to enable passive alignment assembly procedures. Passively aligning the laser is a key part of reducing component packaging costs. “Silicon doesn’t have a laser so in the next few years it will continue to require hybrid solutions,” says Van Campenhout. “You need a good way to do passive alignment of laser sources, and also packaged in a way that doesn’t require a hermetic solution.”

These are the challenges facing the industry in the next few years: lowering insertion loss and developing packaging technologies. Overcoming these challenges will mark an important milestone since the total market for silicon photonics can be served with a small number of silicon wafers. “In order to drive up volumes, silicon photonics needs to become more competitive at shorter reaches where VCSELs are still the mainstream optical technology,” says Van Campenhout.

It is not yet mature but there is a broader adoption of a model whereby silicon photonics can be designed by one company and fabricated by another

Value proposition

Overall, silicon photonics faces stiff competition from VCSELs and indium phosphide. The two established optical technologies continue to evolve and benefit from having all the optical functionality in one platform, something that silicon photonics, with its lack of a laser source, can’t match.

But the trend whereby the optical transceiver is coming ever closer to the host IC strengthens silicon photonics’ hand. That is because silicon photonics can be co-packaged with silicon, and can share the same equipment as the two device types - electronic and photonic ICs - are put together.      

Absil also highlights how the ecosystem needed for widespread adoption of silicon photonics is taking shape. “It is not yet mature but there is a broader adoption of a model whereby silicon photonics can be designed by one company and fabricated by another,” he says. “The adoption of that will result in a new model for the optical component world.”

Market opportunities 

Van Campenhout expects silicon photonics to be a niche technology for 100-gigabit connections in the data centre. This may change as silicon photonics matures but today the market is dominated by III-V technologies, he says.

Applications that require integration density in the form of a large number of parallel high-speed transceivers, and close integration with host ICs is what will drive silicon photonics. Imec cites as an example data centre switches which require a large number of network and backplane interconnects tightly integrated with the switch logic IC. These interconnects will be on-board and eventually on-package optical modules. Silicon photonics is ideally placed to provide a scalable I/O solution for such applications, as channel data rates move to 50 gigabit and beyond, says Van Campenhout. 

But if it is going to take several years to resolve the insertion loss issues for short-reach interconnects, this is a market application that will only start driving significant volumes early in the next decade.  

The advent of 400 Gigabit Ethernet and perhaps 800 Gigabit Ethernet after that will be another driver in the coming years.

Other emerging markets include sensors. “Mid infra-red for sensing is a very interesting topic with quite some potential,” says Van Campenhout. “But it is not entirely clear what will be the killer application.”

Sensing is a fragmented application area where many technology solutions exist. “It is too early to figure out what applications an optical sensing device would be competitive against incumbent designs.” But the more integration required, the more competitive silicon photonics will become for such applications, he says.  

The Internet of Things will also use sensing but this will be an extremely cost-sensitive market.

“It is not entirely clear if optical technology will be able to meet such cost pressures but if it does, it will drive tremendous volumes and help develop an ecosystem around silicon photonics,” says Van Campenhout.      

Further reading: 

Imec gears up for the Internet of Things economy, click here