Lumentum's optical circuit switch for AI data centres

Peter Roorda

Part 3: Data Centre Switching

The resurgence of optical circuit switches for use in data centres is gaining momentum, driven by artificial intelligence (AI) workloads that require scalable connectivity.

Lumentum is one of several companies that showcased an optical circuit switch at the OFC event in San Francisco in March. Lumentum’s R300 switch connects optically the 300 input ports to any of the 300 output ports. The optical circuit switch uses micro-electro-mechanical systems (MEMS), tiny mirrors that move electrostatically, to direct light from an input port to one of the 300 output ports.

The R300 addresses the network needs of AI data centres, helping link large numbers of AI accelerator chips such as graphics processor units (GPUs).

“We’ve been talking to all the hyperscalers in North America and China,” says Peter Roorda, general manager of the switching business unit at Lumentum. “The interest is pretty broad for the applications of interconnecting GPUs and AI clusters; that’s the exciting one.”

Optical circuit switches

In a large-scale data centre, two or three tiers of electrical switch platforms link the many servers’ processors. The number of tiers needed depends on the overall processor count. The same applies to the back-end network used for AI workloads. These tiers of electrical switches are arranged in what is referred to as a Clos or “Fat Tree” architecture.

Tiers of electrical switches arranged in a Clos architecture. Source: Lumentum

Google presented a paper in 2022 revealing that it had been using an internally developed MEMS-based optical circuit switch for several years. Google used its optical circuit switches to replace all the top-tier ‘spine’ layer electrical switches across its data centres, resulting in significant cost and power savings.

Google subsequently revealed a second use for its switches to directly connect between racks of its tensor processor unit (TPU) accelerator chips. Google can move workloads across thousands of TPUs in a cluster, efficiently using its hardware and bypassing a rack when a fault arises.

Google’s revelation rejuvenated interest in optical switch technology, and at OFC, Lumentum showed its first R300 optical switch product in operation.

Unlike packet switches, which use silicon to process data at the packet level, an optical circuit switch sets up a fixed, point-to-point optical connection, akin to a telephone switchboard, for the duration of a session.

The optical switch is ideal for scenarios where large, sustained data flows are required, such as in AI training clusters.

How optical circuit switches (blue boxes) are used in a data centre. Source: Lumentum

Merits

The optical circuit switch’s benefits include cost and power savings and improved latency. Optical-based switch ports are data-rate independent. They can support 400 gigabit, 800 gigabit, and soon 1.6-terabit links without requiring an upgrade.

“Now, it’s not apples to apples; the optical circuit switch is not a packet switch,” says Roorda. “It’s just a dumb circuit switch, so there must be control plane software to manage it.” However, the cost, power, space savings, and port transparency incentives suffice for the hyperscalers to invest in the technology.

The MEMS-based R300

Lumentum has a 20-year history using MEMS. It first used the technology in its wavelength-selective switches used in telecom networks before the company adopted liquid crystal on silicon (LCOS) technology.

“We have 150,000 MEMS-based wavelength selective switches in the field,” says Roorda. “This gives us a lot of confidence about their reliability.”

MEMS-based switches are renowned for their manufacturing complexity, and Lumentum has experience in MEMS.

“This is a key claim as users are worried about the mechanical aspect of MEMS’ reliability,” says Michael Frankel, an analyst at LightCounting Market Research, which published an April report covering Ethernet, Infiniband and optical switches in cloud data centres. “Having a reliable volume manufacturer is critical.”

In its system implementation, Google revealed that it uses bi-directional transceivers in conjunction with the OCS.

“Using bi-directional ports is clever because you get to double the ports out of your optical circuit switch for the same money, “says Mike DeMerchant, Lumentum’s senior director of product line management, optical circuit switch. “But then you need customised, non-standard transceivers.”

A bi-directional design complicates the control plane management software because bi-directional transponders effectively create two sets of connections. “The two sets of transceivers can only talk in a limited fashion between each other, so you have to manage that additional control plane complexity,” says DeMerchant.

Lumentum enters the market with a 300×300 radix switch. Some customers have asked about a 1,000×1,000 port switch. From a connectivity perspective, bigger is better, says Roorda. “But bigger is also harder; if there is a problem with that switch, the consequences of a failure—the blast radius—are larger too,” he says.

Mike DeMerchant

Lumentum says there are requests for smaller optical circuit switches and expects to offer a portfolio of different-sized products in the next two years.

The R300 switch is cited as having a 3dB insertion loss, but Roorda says the typical performance is close to 1.5dB at the start of life. “And 3dB is good enough for using a standard off-the-shelf -FR4 or a -DR4 or -DR8 optical module [with the switch],” says Roorda.

A 400G QSFP-DD FR4 module uses four wavelengths on a single-mode fibre and has a reach of 2km, whereas a DR4 or DR8 uses a single wavelength on each fibre and has 4 or 8 single-mode fibre outputs, respectively, with a reach of 500m.

An FR4 interface is ideal with an optical circuit switch since multiple wavelengths are on a single fibre and can be routed through one port. However, many operators use DR4 and DR8 interfaces and are exploring using such transceivers.

“More ports would be consumed, diluting the cost-benefit, but the power savings would still be significant,” says Roorda.Additionally, in some applications, individually routing and recombining the separate ‘rails’ of DR4 or DR8 offer greater networking granularity. Here, the optical circuit switch still provides value, he says.

One issue with an optical circuit switch compared to an electrical-based one is that the optics go through both optical ports before reaching the destination transceiver, adding an extra 3dB loss. By contrast, for an electrical switch, the signal is regenerated optically by the pluggable transceiver at the output port.

LightCounting’s Frankel also highlights the switch’s loss numbers. “Lumentum’s claim of a low loss – under 2dB – and a low back reflection (some 60dB) are potential differentiators,” he says. “It is also a broadband design – capable of operating across the O-, C- and L-bands: O-band for data centre and C+L for telecom.”

Software and Hyperscaler Control

Lumentum is controlling the switch using the open-source SONiC [Software for Open Networking in the Cloud] network operating system (NOS), based on Linux. The hyperscalers will add the higher-level control plane management software using their proprietary software.

“It’s the basic control features for the optics, so we’re not looking to get into the higher control plane,” says DeMerchant.

Challenges and Scalability

Designing a 300×300 optical circuit switch is complicated. “It’s a lot of mirrors,” says Roorda. “You’ve got to align them, so it is a complicated, free-space, optical design.”

Reliability and scalable manufacturing are hurdles. “The ability to build these things at scale is the big challenge,” says Roorda. Lumentum argues that its stable MEMS design results in a reliable, simpler, and less costly switch.Lumentum envisions data centres evolving to use a hybrid switching architecture, blending optical circuit switches with Ethernet switches.

Roorda compares it to how telecom networks transitioned to using reconfigurable optical add-drop multiplexers (ROADMs).”It’ll be hybridised with packet switches because you need to sort the packets sometimes,” says Roorda.

Future developments may include multi-wavelength switching and telecom applications for optical circuit switches. “For sure, it is something that people are talking about,” he adds.

Lumentum says its R300 will be generally available in the second half of this year.


OFC 2025 industry reflections - Part 3

San Francisco skyline. Source: Shutterstock

Gazettabyte is asking industry figures for their thoughts after attending the OFC show in San Francisco. In the penultimate part, the contributions are from Cisco’s Bill Gartner, Lumentum’s Matt Sysak, Ramya Barna of Mixx Technologies, and Ericsson’s Antonio Tartaglia.

Bill Gartner, Senior Vice President and General Manager, Optical Systems and Optics, Cisco  

There was certainly much buzz around co-packaged optics at Nvidia’s GTC event, and that carried over into OFC.

The prevailing thinking seems to be that large-scale co-packaged optics deployment is years away. While co-packaged optics has many benefits, there are challenges that need to be overcome before that happens.

Existing solutions, such as linear pluggable optics (LPO), continue to be discussed as interim solutions that could achieve close to the power savings of co-packaged optics and preserve a multi-vendor pluggable market. That development in the industry will be an intermediate solution before co-packaged optics is required.

By all accounts, IP-over-DWDM, or Routed Optical Networking as Cisco calls it, is now mainstream, enabling network operators to take advantage of the cost, space, and power savings in almost every part of the network.

Through the Openzr+ and Openroadm models, coherent pluggable usage has expanded beyond data centre interconnect (DCI) and metro applications. The subject was covered in many presentations and announcements, including several trials by Arelion and Internet2 of the new 800-gigabit ZR+ and 400-gigabit ultra-long-haul coherent pluggable. ZR and ZR+ pluggable optics now account for more than half of the coherent ports industry-wide.

I also saw some coherent-lite demonstrations, and while the ecosystem is expanding, it appears this will be a corner case for the near future.

Lastly, power reduction was another strong theme, which is where co-packaged optics, LPO, and linear retimed optics (LRO) originated. As optics, switches, routers, and GPU (graphics processor unit) servers become faster and denser, data centres cannot support the insatiable need for more power. Network operators and equipment manufacturers are seeking alternative ways to lower power, such as liquid cooling and liquid immersion.

What did I learn at OFC? Pradeep Sindhu, Technical Fellow and Corporate Vice President of Silicon with Microsoft, gave one of the plenary talks. He believes we should stop racing to higher lane speeds because it will compromise scale. He believes 200 gigabits per second (Gbps) is a technology sweet spot.

As for show surprises, the investor presence was markedly larger than usual, a positive for the industry. With almost 17,000 people attending OFC this year and AI driving incremental bandwidth that optics will serve, you could feel the excitement on the show floor.

We’re looking forward to seeing what technologies will prevail in 2026.

Matt Sysak, CTO, Cloud and Networking Platform at Lumentum.

The industry spotlight at OFC was on next-generation data centre interconnects and growing AI-driven bandwidth demands.

Several suppliers demonstrated 400 gigabit-per-lane optics, with Lumentum showcasing both 450 gigabit-per-second (Gbps) indium phosphide Mach-Zehnder and 448 gigabit-per-lane externally modulated laser (EML) technologies.

In long-haul networking, the continued expansion of data centre traffic across longer fibre spans drives demand for high-capacity solutions such as 800G ZR C+L band transceivers. I learned at the show that the focus has shifted from incremental upgrades to building fundamentally new network layers capable of supporting AI workloads at scale. Conversations around innovations such as 400-gigabit DFB Mach-Zehnder lasers and advancements in optical circuit switches made it clear that the industry is driving innovation across every network layer.

One of the biggest surprises was the surge in optical circuit switch players. The core technology has expanded beyond traditional micro-electro-mechanical systems (MEMS) to include liquid crystal and silicon photonics approaches. There is clearly growing demand for high-radix, low-power optical interconnects to address rising data centre power consumption.

With our proven expertise in MEMS and the ability to scale port counts with low insertion loss, we believe Lumentum’s optical circuit switch offers clear advantages over competing technologies.

Ramya Barna, Head of Marketing and Key Partnerships, Mixx Technologies.

It was evident at OFC 2025 that the industry is entering a new phase, not just of optical adoption but also of architectural introspection.

Co-packaged optics was the dominant theme on the show floor, with vendors aligning around tighter electrical-optical integration at the switch level. However, discussions with hyperscalers were more layered and revealing.

Meta spoke about the need for full-stack co-optimisation: treating photonics not just as a peripheral, but as part of the compute fabric.

AWS emphasised co-designing power and photonics—optics and electricity as first-class citizens in infrastructure planning.

Microsoft, meanwhile, challenged the community on reliability and manufacturability at the DRAM scale, demanding optics that can be trusted, such as memory.

These inputs reinforce a core truth: the AI bottleneck is not compute capacity, but bandwidth, latency, and power at scale.

The current wave of co-packaged optics implementations is a step forward, but it remains constrained by legacy system boundaries where retimers, linear interfaces, and electrical serdes bottlenecks still dominate.

At Mixx, we’ve long viewed this not as an integration problem but an architectural one. AI infrastructure requires a redesign in which photonics is not bolted on but directly integrated into compute—native optical paths between ASICs. That is our thesis with optical input-output (I/O).

OFC 2025 reinforced that the industry is converging on the same realisation: optical interfaces must move deeper into the package, closer to the logic. We’re aligned on timelines, and most importantly, on the problem definition.

Looking forward to OFC 2026, where system-level transformation takes over.

Antonio Tartaglia, System Manager and Expert in Photonics at Radio and Transport Engineering, Transport Systems at Ericsson.

The effort invested in traditional telecom connectivity is decreasing, and more attention is being paid to solutions that have the potential to unlock new revenue streams for communications service providers (CSP).

A good example is distributed fibre sensing, which involves reusing deployed telecom-grade fibre plants. Optical connectivity for satellite communications was also a trending topic, with much excitement about low-Earth orbit (LEO) satellites as a complement to radio access networks (RAN).

OFC 2025 highlighted that the telecom industry must continue to reuse wisely and adapt optical technologies developed for datacom, which is acting as the innovation powerhouse for the whole industry.

The only way to reuse the solutions developed for data centres is, well … to build a data centre. Still, the same basic technologies can often be reused and adapted to telecom use cases with reasonable development effort.

I believe industry-wide initiatives (MSAs, alliances, consortia) pursuing this objective will become even more critical for telecom.

Speaking of the segment close to my heart – optical connectivity for RAN – the adaptation of datacom technologies works fine for short reach (<2km) optical interconnects, where we reuse one optical lane of data centres’ multi-lane optical interfaces.

After OFC 2025, I believe the relentless optimisation of coherent technology towards shorter and shorter reaches, and the concurrent rise of packet fronthaul in RAN, could pave the way for a new breed of ‘coherent-lite’ optical solutions for radio transport networks.

It was awe-inspiring to hear talks on scaling AI compute clusters, which are now aiming at the ‘psychological’ threshold of AI models with 100 trillion parameters—the estimated compute power of a human brain.

This journey will require clusters of millions of interconnected GPUs resulting in 2 megawatt data centres, with electric power availability limiting the choice of locations. An emerging research area to reduce power is integrated optics “optical co-processors” for GPUs, performing energy-efficient vector-to-matrix multiplications in the optical domain. Although technology readiness is low, start-ups are already working on this challenge.

The most obvious solution to the power conundrum seems to be dividing these GPU mega-clusters across smaller sites. This approach will increase the demand on data centre interconnects (DCI), requiring them to function as long-haul RDMA (remote direct memory access) interconnects.

These interconnects will need ultra-low latency and precise time synchronisation, which could be very attractive for future RAN transport needs.


ECOC 2024 industry reflections - Part III

Gazettabyte is asking industry figures for their thoughts after attending the recent 50th-anniversary ECOC show in Frankfurt. Here are contributions from Aloe Semiconductor’s Chris Doerr, Hacene Chaouch of Arista Networks, and Lumentum’s Marc Stiller.

Autumn morning near the ECOC congress centre in Frankfurt

Chris Doerr, CEO of Aloe Semiconductor
 

If there was one overall message from ECOC 2024 this year, it is that incumbent technologies are winning in the communications market.

Copper is not giving up. It consumes less power and is cheaper than optics, and now, more electronics such as retimers are being applied to keep direct-attach copper (DAC) cables going.  Also, 200-plus gigabaud (GBd) made a debut in coherent optics, but in intensity-modulation direct-detect (IMDD), 50GBd and 100GBd look like they are here to stay for several more years.

Pluggables are entrenching themselves more deeply. For large-scale co-packaged optics to unseat them seems further away than ever. The reason for the recent success of incumbent technologies is practicality. Large computing clusters and data centres need more bandwidth immediately, and there is not enough time to develop new technologies.

Probably the most significant practical constraint is power consumption. Communications is becoming a significant fraction of total power consumption, further driven by the desire to disaggregate to spread out the power consumption. Liquid cooling demonstrations are becoming commonplace.

Power consumption may limit the market as customers cannot obtain more power. This may mean the lowest power solution will win, making cost, complexity, and size secondary considerations.

 

Hacene Chaouch, Distinguished Engineer, Arista Networks

Unlike the 2023 edition, ECOC 2024 overwhelmingly and unanimously put power consumption on a pedestal.

Sleepwalking the last decade on incremental power-per-bit improvements, the AI boom has caught the optics industry off guard. Every extra Watt wasted on optics and the associated cooling systems matters since that power is not available to the Graphics Processing Units (GPUs) that generate revenue.

In this context, seeing 30W 1.6-terabit digital signal processor (DSP) optical modules demonstrated at the show floor was disappointing. This is especially so when compared to 1.6-terabit linear pluggable optics (LPO) with prototypes consuming only 10W.

The industry must and can do better to address the power gap of 1.6-terabit DSP-based optics.

 

Marc Stiller, Lumentum’s Vice President of Product Line Management, Cloud and Networking

ECOC 2024 saw AI emerge as a focal point for many discussions and technology drivers, continuing trends we observed at OFC earlier this year. ECOC showcased numerous new technologies and steady progress on products addressing the insatiable appetite for bandwidth.

LPO was visible, with steady advancements in performance and interoperability and a new multi-source agreement (MSA) pending. There was an overall emphasis on power efficiency and cooling solutions, driven by the increasing scale of machine learning/ AI clusters and the power availability to cool them.

Another focus was 1.6-terabit interfaces with multiple suppliers showcasing their progress. Electro-absorption modulated laser (EML) and silicon photonics solutions continue to evolve, with EMLs showing an early lead.

Other notable demonstrations emphasised breakthroughs in higher data rates and energy-efficient solutions, addressing the critical challenge of increasing memory bandwidth. Nvidia signalled their commitment to driving the pace of optics with a newly developed PAM4 DSP.

From a networking perspective, 800-gigabit is becoming the new standard, particularly with C- and L-bands gaining traction as the industry approaches the Shannon limit. Integration is more critical than ever for achieving power and cost efficiencies, especially as 800-gigabit ZR and ZR+ solutions become more prominent.

Lumentum showcased high-performance transceivers and provided critical insights into the future of networking at ECOC, reinforcing our leadership in driving these innovations forward.


Cloud and AI: Opportunities that must be grabbed

The founder of Cloud Light, Dennis Tong, talks about the company, how its sale to Lumentum came about, and the promise of cloud and AI markets for optics.

Dennis Tong

For Dennis Tong (pictured), Hong Kong is a unique place that has a perfect blend of the East and West.

Tong, the founder and CEO of optical module specialist Cloud Light, should know. The company is headquartered in Hong Kong and has R&D offices in Hong Kong and Taipei, Taiwan. Cloud Light also has manufacturing sites in Asia: in the Chinese city of Dongguan—two hours by car, north of Hong Kong—and in the Philippines.

Now, Cloud Light is part of Lumentum. The U.S. photonics firm bought the optical module maker for $750 million in November 2023.

Tie-up

Cloud Light is a volume manufacturer of optical modules. The company takes 12-inch silicon photonic wafers, tests the wafers’ dies, and packages them for use in optical modules.

Cloud Light has a long relationship with Lumentum, using the U.S. company’s continuous-wave lasers for its silicon photonic-based optical modules.

Tong says he has been in photonics for 30 years and has good friends at Lumentum. “We had opportunities to chat and exchange views as to where the industry is going, and we shared a common vision,” he says. Eventually, the talk turned to a possible merger and acquisition.

Tong says the decision to sell the company centred on how best to grow the company. Cloud Light would have continued to do well, he says, but the company could grow much faster if he and his 1,600 staff joined Lumentum.

It is also timely. “Opportunities such as cloud and AI, they don’t come along very often,” says Tong.

Dennis Tong

Wafer-in, Product-out

Cloud Light has developed a manufacturing process dubbed “wafer-in, product-out.”

Turning a photonic integrated circuit (PIC) into a packaged optical module involves many stages and players. Designers of a PIC pass it to a foundry that results in the wafer. The wafer is shipped to an outsourced semiconductor assembly and test (OSAT) that does wafer back-end tasks: testing and dicing the wafer, and polishing. The working PICs—the known good dies—are shipped to a contract manufacturer that makes the pluggable modules.

“You can see that the entire collaboration chain is fragmented,” says Tong. “With our wafer-in, product-out process, we put everything in one group.”

Cloud Light takes the wafer from the foundry and does all the steps resulting in the delivered module.

Tong says the advantage of undertaking the complete process includes improved product yield. For example, the company measures coupling loss to the PIC and its optical waveguide loss during testing, and uses the insight to improve product yield.

Cloud Light has developed its own equipment to support automation. This know-how means that its design staff can work with the process and equipment colleagues to tailor the manufacturing process for new product designs. The precise assembly of unique micro-optics is one example.

It is this expertise and capability that particularly interested Lumentum in Cloud Light.

According to Tong, accumulating expertise in the different production areas has taken years: “There is a lot of subtlety to it, and we started to set this up in 2017.”

Hyperscaler business

Cloud Light succeeded early with a hyperscaler, making a 4×10-gigabit multimode VCSEL-based transceiver. But it soon realised market growth was coming from single-mode optical transceivers.

Its decision to pursue its wafer-in, product-out strategy stemmed from a desire to avoid becoming one of many single-mode optical transceiver makers. “We didn’t think we would add any value to the market by just creating a me-too company,” says Tong.

If the company was going to invest in a new platform, it would have to be scalable to support high volumes.

“It was very clear that silicon photonics was the right thing to do,” says Tong. “We were one of the first, if not the first, to launch a 400-gigabit silicon photonics-based transceiver in 2019.”

Cloud Light pitched its in-house scalable manufacturing approach to a hyperscaler that liked its plan, resulting in the company securing the hyperscaler as a customer.

Plans

Since the acquisition’s completion, Lumentum has given Cloud Light broad scope; there is no rush for full-blown integration, says Tong.

“Our mandate is to continue to grow the module business,” he says. “And we are open to using components from Lumentum and other suppliers.”

Lumentum’s components also offer Cloud Light the ability to create new products. “Customers are seeing us as more equipped, which opens up new, interesting opportunities,” says Tong.

Moreover, Cloud Light is not solely making modules for Lumentum. “The reality is that this is a very dynamic market, dominated by a few customers,” says Tong. “We are open to different business models as long as we can add value.”

Opportunities

At the time of the deal, Lumentum revealed that it expected Cloud Light would add $200 million plus to its yearly income. Cloud Light’s $200 million in revenues in the previous year was almost all from 400-gigabit and higher-speed transceiver sales.

Lumentum also makes coherent optical modems, ROADMs, and 3D sensing for commercial applications. Tong says coherent modules are one obvious opportunity for Cloud Light: “If you look into the future, I think the line between cloud/ datacom and telecom will become blurred.”

Cloud and AI will drive volumes, and the silicon photonics platform will be applicable for coherent modems as well. “So, a lot of the things that we have developed will also be applicable to coherent modules in the future,” says Tong. “And it is definitely applicable if one day coherent optics makes its way into the data centre.”

Coherent optics modules will keep increasing symbol rate and use more sophisticated coding schemes, but at some point, the effective data rate per line will start to plateau. To increase bandwidth beyond that, designs will go parallel by adding more channels. “Adding more fibre or more wavelengths, then it comes back to density, and then it’s all about packaging,” says Tong.

The ability to change its automated assembly for new applications also suggests that Cloud Light’s manufacturing capability could benefit Lumentum’s other product lines, such as ROADMs and even new markets such as optical circuit switches.

Co-packaged optics

Co-packaged optics are seen as one solution for applications where standard pluggable optics are no longer suitable.

Tong says that there are still issues before co-packaged optics are deployed at scale. One challenge is reliability; hyperscalars will not deploy the technology at scale until it has demonstrable good quality and reliability.

“The emergence of AI and cloud may accelerate that deployment, simply because of the volumes they are using and the density issue,” says Tong. Cost and thermal issues is also something co-packaged optics can address.

Cloud Light is ready for the advent of co-packaged optics. For its 800-gigabit transceiver, it can package a bare-die digital signal processor right next to the silicon photonics optical engine. “It’s not exactly a co-packaged optics product, but it has the same capability,” he says.

Shrinking lifecycles

The lifecycle of optical module products continues to shrink. At 10 gigabits, it was a decade-plus; for 100 gigabits, it was five to six years; at 400 gigabits, it has been more like three or four years. “Now, with AI, it is more like two to three years,” says Tong.

To be successful, it is all about time-to-market and time-to-scale.

“You need to be able to ramp up very quickly to the type of volumes and the type of quality that the customer is asking for,” says Tong. “There’s no time for you to get ready; you must be ready.”


How scaling optical networks is soon to change

Carrier division multiplexing and spatial division multiplexing (CSDM) are both needed, argues Lumentum’s Brian Smith.

The era of coherent-based optical transmission as is implemented today is coming to an end, argues Lumentum in a White Paper.

Brian Smith

Brian Smith

The author of the paper, Brian Smith, product and technology strategy, CTO Office at Lumentum, says two factors account for the looming change.

One is Shannon’s limit that defines how much information can be sent across a communications channel, in this case an optical fibre.

The second, less discussed regarding coherent-based optical transport, is how Moore’s law is slowing down.

”Both are happening coincidentally,” says Smith. “We believe what that means is that we, as an industry, are going to have to change how we scale capacity.”

 

Accommodating traffic growth

A common view in telecoms, based on years of reporting, is that internet traffic is growing 30 per cent annually. The CEO of AT&T mentioned over 30 per cent traffic growth in its network for the last three years during the company’s last quarterly report of 2023.

Smith says that data on the rate of traffic growth is limited. He points to a 2023 study by market research firm TeleGeography that shows traffic growth is dependent on region, ranging from 25 to 45 per cent CAGR.

Since the deployment of the first optical networking systems using coherent transmission in 2010, almost all networking capacity growth has been achieved in the C-band of a fibre, which comprises approximately 5 terahertz (THz) of spectrum.

Cramming more data into the C-band has come about by increasing the symbol rate used to transmit data and the modulation scheme used by the coherent transceivers, says Smith.

The current coherent era – labelled the 5th on the chart – is coming to an end. Source: Lumentum.

Pushing up baud rate

Because of the Shannon limit being approached, marginal gains exist to squeeze more data within the C-band. It means that more spectrum is required. In turn, the channel bandwidth occupied by an optical wavelength now goes up with baud rate such that while each wavelength carries more data, the capacity limit within the C-band has largely been reached.

Current systems use a symbol rate of 130-150 gigabaud (GBd). Later this year Ciena will introduce its 200GBd WaveLogic 6e coherent modem, while the industry has started work on developing the next generation 240-280GBd systems.

Reconfigurable optical add-drop multiplexers (ROADMs) have had to become ‘flexible’ in the last decade to accommodate changing channel widths. For example, a 400-gigabit wavelength fits in a 75GHz channel while an 800-gigabit wavelength fits within a 150GHz channel.

Another consequence of Shannon’s limit is that the transmission distance limit for a certain modulation scheme has been reached. Using 16-ary quadrature amplitude modulation (16-QAM), the distance ranges from 800-1200km. Doubling the baud rate doubles the data rate per wavelength but the link span remains fixed.

“There is a fundamentally limit to the maximum reach that you can achieve with that modulation scheme because of the Shannon limit,” says Smith.

At the recent OFC show held in March in San Diego, a workshop discussed whether a capacity crunch was looming.

The session’s consensus was that, despite the challenges associated with the latest OIF 1600ZR and ZR+ standards, which promise to send 1.6 terabits of data on a single wavelength, the industry is confident that it will meet the OIF’s 240-280+ GBd symbol rates.

However, in the discussion about the next generation of baud rate—400-500GBd—the view is that while such rates look feasible, it is unclear how they will be achieved. The aim is always to double baud rate because the increase must be meaningful.

“If the industry can continue to push the baud rate, and get the cost-per-bit, power-per-bit, and performance required, that would be ideal,” says Smith.

But this is where the challenges of Moore’s law slowing down comes in. Achieving 240GBd and more will require a coherent digital signal processor (DSP) made using a 3nm CMOS process at least. Beyond this, transistors start to approach atomic scale and the performance becomes less deterministic. Moreover, the development costs of advanced CMOS processes – 3nm, 2nm and beyond – are growing exponentially.

Beyond 240GBd, it’s also going to become more challenging to achieve the higher analogue bandwidths for the electronics and optics components needed in a coherent modem, says Smith. How the components will be packaged is key. There is no point in optimising the analogue bandwidth of each component only for the modem performance to degrade due to packaging. “These are massive challenges,” says Smith.

This explains why the industry is starting to think about alternatives to increasing baud rate, such as moving to parallel carriers. Here a coherent modem would achieve a higher data rate by implementing multiple wavelengths per channel.

Lumentum refers to this approach as carrier division multiplexing.

 

Capacity scaling

The coherent modem, while key to optical transport systems, is only part of the scaling capacity story.

Prior to coherent optics, capacity growth was achieved by adding more and more wavelengths in the C-band. But with the advent of coherent DSPs compensating for chromatic and polarisation mode dispersion, suddenly baud rate could be increased.

“We’re starting to see the need, again, for growing spectrum,” says Smith. “But now, we’re growing spectrum outside the C-band.”

First signs of this are how optical transport systems are adding the L-band alongside the C-band, doubling a fibre’s spectrum from five to 10THz.

“The question we ask ourselves is: what happens once the C and L bands are exhausted?” says Smith.

Lumentum’s belief is that spatial division multiplexing will be needed to scale capacity further, starting with multiple fibre pairs. The challenge will be how to build systems so that costs don’t scale linearly with each added fibre pair.

There are already twin wavelength selective switches used for ROADMs for the C-band and L-bands. Lumentum is taking a first step in functional integration by combining the C- and L-bands in a single wavelength selective switch module, says Smith. “And we need to keep doing functional integration when we move to this new generation where spatial division multiplexing is going to be the approach.”

Another consideration is that, with higher baud-rate wavelengths, there will be far fewer channels per fibre. And with growing fibre pairs per route, that suggests a future need for fibre-switched networking not just wavelength switching networking as used today.

“Looking into the future, you may find that your individual routeable capacity is closer to a full C-band,” says Smith.

Will carrier division multiplexing happen before spatial division multiplexing?

Smith says that spatial division multiplexing will likely be first because Shannon’s limit is fundamental, and the industry is motivated to keep pushing Moore’s law and baud rate.

“With Shannon’s limit and with the expansion from C-band to C+L Band, if you’re growing at that nominal 30 per cent a year, a single fibre’s capacity will exhaust in two to three years’ time,” says Smith. “This is likely the first exhaust point.”

Meanwhile, even with carrier division multiplexing and the first parallel coherent modems after 240GBd, advancing baud rate will not stop. The jumps may diminish from the doublings the industry knows and that will continue for several years yet. But they will still be worth having.


Marvell kickstarts the 800G coherent pluggable era

This is the year coherent pluggable modules exceed embedded coherent port shipments. Source: LightCounting

Marvell has become the first company to provide an 800-gigabit coherent digital signal processor (DSP) for use in pluggable optical modules.

The 5nm CMOS Orion chip supports a symbol rate of over 130 gigabaud (GBd), more than double that of the coherent DSPs for the OIF’s 400ZR standard and 400ZR+.

Meanwhile, a CFP2-DCO pluggable module using the Orion can transmit a 400-gigabit data payload over 2,000km using the quadrature phase-shift keying (QPSK) modulation scheme.

The Orion DSP announcement is timely, given how this year will be the first when coherent pluggables exceed embedded coherent module port shipments.

“We strongly believe that pluggable coherent modules will cover most network use cases, including carrier and cloud data centre interconnect,” says Samuel Liu, senior director of coherent DSP marketing at Marvell.

Marvell also announced its third-generation ColorZ pluggable module for hyperscalers to link equipment between data centres. The Orion-based ColorZ 800-gigabit module supports the OIF’s 800ZR standard and 800ZR+.

 

Fifth-generation DSP

The Orion chip is a fifth-generation design yet Marvell’s first. First ClariPhy and then Inphi developed the previous four generations.

A decade of progress. Source: Marvell, Gazettabyte

Inphi bought ClariPhy for $275 million in 2016, gaining the first two generation devices: the 40nm CMOS 40-gigabit LightSpeed chip and a 28nm CMOS 100- and 200-gigabit Lightspeed-II coherent DSP products. The 28nm CMOS DSP is now coming to the end of its life, says Liu.

Inphi added two more coherent DSPs before Marvell bought the company in 2021 for $10 billion. Inphi’s first DSP was the 16nm CMOS M200. Until then, Acacia (now Cisco-owned) had been the sole merchant company supplying coherent DSPs for CFP2-DCOs pluggable modules.

Inphi then delivered the 7nm 400-gigabit Canopus for the 400ZR market, followed a year later by the Deneb DSP that supports several 400-gigabit standards. These include 400ZR, 400ZR+, and standards such as OpenZR+, which also has 100-, 200-, and 300-gigabit line rates and supports the OpenROADM MSA specifications. “The cash cow [for Marvell] is [the] 7nm [DSPs],” says Liu.

The Inphi team’s first task after the acquisition was to convince Marvell’s CEO and its chief financial officer to make the most significant investment in a coherent DSP. Developing Orion cost between $100M-300M.

“We have been quiet for the last two years, not making any coherent DSP announcements,” says Liu. “This [the Orion] is the one.”

Marvell views being first to market with a 130GBd-plus generation coherent DSP as critical given how pluggables, including the QSFP-DD and the OSFP form factors, account for over half of all coherent ports shipped.

“It is very significant to be first to market with an 800ZR plug and DSP,” says Jimmy Yu, vice president at market research firm Dell’Oro Group. “I expect Cisco/Acacia to have one available in 2024. So, for now, Marvell is the only supplier of this product.”

Yu notes that vendors such as Ciena and Infinera have had 800 Gigabit-per-second (Gbps) coherent available for some time, but they are for metro and long-haul networks and use embedded line cards.

 

Use cases

The Orion DSP addresses hyperscalers’ and telecom operators’ coherent needs. The DSP also implements various coherent standards to ensure that the vendors’ pluggable modules work with each other.

Liu says a DSP’s highest speed is what always gets the focus, but the Orion also supports lower line rates such as 600, 400 and 200Gbps for longer spans.

The baud rate, modulation scheme, and the probabilistic constellation shaping (PCS) technique are control levers that can be varied depending on the application. For example, 800ZR uses a symbol rate of only 118GBd and the 16-QAM modulation scheme to achieve the 120km specification while minimising power consumption. When performance is essential, such as sending 400Gbps over 2,000km, the highest baud rate of 130GBd is used along with QPSK modulation.

China is one market where Marvell’s current 7nm CFP2-DCOs are used to transport wavelengths at 100Gbps and 200Gbps.

Using the Orion for 200-gigabit wavelengths delivers an extra 1dB (decibel) of optical signal-to-noise ratio performance. The additional 1dB benefits the end user, says Liu: they can increase the engineering margin or extend the transmission distance. Meanwhile, probabilistic constellation shaping is used when spectral efficiency is essential, such as fitting a transmission within a 100GHz-width channel.

Liu notes that the leading Chinese telecom operators are open to using coherent pluggables to help reduce costs. In contrast, large telcos in North America and Europe use pluggables for their regional networks. Still, they prefer embedded coherent modems from leading systems vendors for long-haul distances greater than 1,000km.

Marvell believes the optical performance enabled by its 130GBd-plus 800-gigabit pluggable module will change this. However, all the leading system vendors have all announced their latest generation embedded coherent modems with baud rates of 130GBd to 150GBd, while Ciena’s 200GBd 1.6-terabit WaveLogic 6 coherent modem will be available next year.

The advent of 800-gigabit coherent will also promote IP over DWDM. 400ZR+ is already enabling the addition of coherent modules directly to IP routers for metro and metro regional applications. An 800ZR and 800ZR+ in a pluggable module will continue this trend beyond 400 gigabit to 800 gigabits.

The advent of an 800-gigabit pluggable also benefits the hyperscalers as they upgrade their data centre switches from 12.8 terabits to 25.6 and 51.2 terabits. The hyperscalers already use 400ZR and ZR+ modules, and 800-gigabit modules, which is the next obvious step. Liu says this will serve the market for the next four years.

Fujitsu Optical Components, InnoLight, and Lumentum are three module makers that all endorsed the Orion DSP announcement.

ColorZ 800 module 

In addition to selling its coherent DSPs to pluggable module and equipment makers, Marvell will sell to the hyperscalers its latest ColorZ module for data centre interconnect.

Marvell’s first-generation product was the 100-gigabit coherent ColorZ in 2016 and in 2021 it produced its 400ZR ColorZ. Now, it is offering an 800-gigabit version – ColorZ 800 – to address 800ZR and 800ZR+, which include OpenZR+ and support for lower speeds that extend the reach to metro regional and beyond.

Functional blocks of a coherent module using the Orion DSP. Source: Marvell

“We are first to market on this module, and it is now sampling,” says Josef Berger, associate vice president of marketing optics at Marvell.

Marvell addressing its module for the hyperscaler market rather than telecoms makes sense, says Yu, as it is the most significant opportunity.

“Most communications service providers’ interest is in having optical plugs with longer reach performance,” says Dell’Oro’s Yu. “So, they are more interested in ZR+ optical variants with high launch power of 0dBm or greater.”

Marvell notes a 30 per cent cost and power consumption reduction for each generation of ColorZ pluggable coherent module.

Liu concludes by saying that designing the Orion DSP was challenging. It is a highly complicated chip comprising over a billion logic gates. An early test chip of the Orion was used as part of a Lumentum demonstration at the OFC show in March.

The ColorZ 800 module will start being sampled this quarter.

What follows the Orion will likely be a 1.6-terabit DSP operating at 240GBd. The OIF has already begun defining the next 1.6T ZR standard.


Brandon Collings

There are certain news items on media sites that nothing can prepare you for.

A post by Lumentum on LinkedIn paid tribute to the passing of chief technology officer (CTO) Brandon Collings, aged 51; the unfolding words revealing the magnitude of the company’s loss.

Brandon Collings was a wonderful person and a joy to know. He had that rarest gift of being able to explain complex technologies and make sense of trends with answers of extraordinary clarity.

Who else could explain the intricacies of a colourless, directionless, contentionless, flexible, reconfigurable optical add-drop multiplexer (ROADM) while describing the ROADM market as “glacially slow”?

It was a joy to meet him at shows and interview him by phone.

Early in my interviews with him, I misspelt his name in a printed article. This was a rookie mistake. His response was generous, as if to say it was a most straightforward error.

I once asked Brandon to discuss recent books he had read and rated. He didn’t have much time to read, he said, but he loved reading to his children.

One favourite book in his household was “ish” by Peter Reynolds.

It is about a young boy who loves to draw everywhere. His elder brother sees his work and mocks it.

The boy continues, striving to draw better, but the results are ‘ish’ pictures – for example, a ‘vase-ish’ drawing rather than a vase. Frustrated, he stops.

But his sister loves his ‘ish’-like sketches, giving him the confidence to return to drawing and develop his unique style, which he then extends to his life.

Brandon’s summary: “A cute story about viewing the one’s self and the world through one’s own eyes rather than through others.”

After interviewing the CTO of Ciena late last year, I decided to make it the opening of a series of CTO interviews. Brandon Collings was first on the list.

I last met with him at the OFC show in March. After meeting with him, I was to meet Verizon’s Glenn Wellbrock, and we decided Glenn would come to the Lumentum stand as a meeting place.

After finishing the interview with Brandon, I went looking for Glenn only to spot he was already with Brandon. I watched how the two warmly embraced, talked animatedly and were delighted to share a moment.

The last time I saw Brandon was on the evening of OFC’s penultimate day.

I was in a restaurant, and we spotted Brandon and his Lumentum colleagues at a nearby table. At some point, Brandon got up, went round the table and said goodbye to his colleagues.

My impulse was to try and catch his eye and say goodbye. But he was getting a red-eye flight; he grabbed his backpack and was gone.

It is hard to imagine the void felt among his colleagues at Lumentum or by his beloved family.

The optical industry has many great, kind, and wonderful people. But this is a loss, an industry subtraction.

For me, his passing marks the industry into a before and an after.


Lumentum’s CTO discusses photonic trends

CTO interviews part 2: Brandon Collings

  • The importance of moving to parallel channels will only increase given the continual growth in bandwidth.
  • Lumentum’s integration of NeoPhotonics’ engineers and products has been completed.
  • The use of coherent techniques continues to grow, which is why Lumentum acquired the telecom transmission product lines and staff of IPG Photonics.

“It has changed quite significantly given what Lumentum is engaging in,” he says. “My role spans the entire company; I’m engaged in a lot of areas well beyond communications.”

A decade ago, the main focus was telecom and datacom. Now Lumentum also addresses commercial lasers, 3D sensing, and, increasingly, automotive lidar.

Acquisitions

Lumentum was busy acquiring in 2022. The deal to buy NeoPhotonics closed last August. The month of August was also when Lumentum acquired IPG Photonics’ telecom transmission product lines, including its coherent digital signal processing (DSP) team.

NeoPhotonics’ narrow-linewidth tunable lasers complement Lumentum’s modulators and access tunable modules. Meanwhile, the two companies’ engineering teams and portfolios have now been merged.

NeoPhotonics was active in automotive lidar, but Lumentum stresses it has been tackling the market for several years.

“It’s an area with lots of nuances as to how it is going to be adopted: where, how fast and the cost dependences,” says Collings. “We have been supplying illuminators, VCSELs, narrow-linewidth lasers and other technologies into lidar solutions for several different companies.”

Lumentum gained a series of technological capabilities and some products with the IPG acquisition. “The big part was the DSP capability,” says Collings.

ROADMs

Telecom operators have been assessing IP-over-DWDM anew with the advent of coherent optical modules that plug directly into an IP router.

Cisco’s routed optical networking approach argues the economics of using routers and the IP layer for traffic steering rather than at the optical layer using reconfigurable optical add-drop multiplexers (ROADMs).

Is Lumentum, a leading ROADM technology supplier, seeing such a change?

“I don’t think there is a sea change on the horizon of moving from optical to electrical switching,” says Collings. “The reason is still the same: transceivers are still more expensive than optical switches.”

That balance of when to switch traffic optically or electrically remains at play. Since IP traffic continues to grow, forcing a corresponding increase in signalling speed, savings remain using the optical domain.

“There will, of course, be IP routers in networks but will they take over ROADMs?” says Collings. “It doesn’t seem to be on the horizon because of this growth.”

Meanwhile, the transition to more flexible optical networking using colourless, directionless, contentionless (CDC) ROADMs, is essentially complete.

Lumentum undertook four generations of switch platform design in the last decade to enable CDC-ROADM architectures that are now dominant, says Collings.

Lumentum moved from a simple add-drop to a route-and-select and a colourless, contentionless architecture.

A significant development was Lumentum’s adoption of liquid-crystal-on-silicon (LCOS) technology that enabled twin wavelength-selective switches (WSSes) per node that adds flexibility. LCOS also has enabled a flexible grid which Lumentum knew would be needed.

“We’re increasingly using MEMS technology alongside LCOS to do more complex switching functions embedded in colourless, directionless and contentionless networks today,” says Collings.

Shannon’s limit

If the last decade has been about enabling multiplexing and demultiplexing flexibility, the next challenge will be dealing with Shannon’s limit.

“We can’t stuff much more information into a single optical fibre – or that bit of the amplified spectrum of the optical fibre – and go the same distance,” says Collings. “We’ve sort of tapped out or reached that capacity.”

Adding more capacity requires amplified fibre bandwidth, such as using the L-band alongside the C-band or adding a second fibre.

Enabling such expansion in a cost- and power-efficient way will be fundamental, says Collings, and will define the next generation of optical networks.

Moreover, he expects consumer demand for bandwidth growth to continue. More sensing and more up-hauling of data to the cloud for processing will occur.

Accordingly, optical transceivers will continue to develop over the next decade.

“They are the complement requirement for scaling bandwidth, cost and power effectively,” he says.

Parallelism

Continual growth of bandwidth over the next decade will cause the industry to experience technological ceilings that will drive more parallelism in communications.

“If you look in data centres and datacom interconnects, they have long moved to parallel interface implementations because they felt that bandwidth ceiling from a technological, power dissipation or economic reason.”

Coherent systems have a symbol rate of 128 gigabaud (GBd), and the industry is working on 256GBd systems. Sooner or later, the consensus will be that the symbol rate is fast enough, and it is time to move to a parallel regime.

“In large-scale networks, parallelism is going to be the new thing over the next ten years,” says Collings.

Coherent technology

Collings segments the coherent optical market into three.

There are high-end coherent designs for long-haul transport developed by optical transport vendors such as Ciena, Cisco, Huawei, Infinera and Nokia.

Then there are designs such as 400ZR developed for data centre interconnect. Here a ‘pretty aggressive’ capability is needed but not full-scale performance.

At the lower end, there are application areas where direct-detect optics is reaching its limit. For example, inside the data centre, campus networks and access networks. Here the right solution is coherent or a ‘coherent-light’ technology that is a compromise between direct detection and full-scale coherence used for the long haul.

“So there is emerging this wide continuum of applications that need an equal continuum of coherent technology,” says Collings.

Now that Lumentum has a DSP capability with the IPG acquisition, it can engage with those applications that need solutions that use coherent but may not need the highest-end performance.

800 gigabits and 1.6 terabits

There is also an ongoing debate about the role of coherent for 800-gigabit and 1.6-terabit transceivers, and Collings says the issues remain unclear.

There’s a range of application requirements: 500m, 2km, and 10km. A direct-detect design may meet the 500m application but struggle at 2k and break down at 10km. “There’s a grey area, just in this simple example,” he says.

Also, the introduction of coherent should be nuanced; what is not needed is a long-haul 5,000km DSP. It is more a coherent-light solution or a borrowing from coherent technologies, says Collings: “You’re still trying to solve a problem that you can almost do with direct detect but not quite.”

The aim is to use the minimum needed to accomplish the goal because the design must avoid paying the cost and power to implement the full complement coherent long-haul.

“So that’s the other part of the grey area: how much you borrow?” he says. “And how much do you need to borrow if you’re dealing with 10km versus 2km, or 800 gigabits versus 1.6 terabits.”

Data centres are already using parallel solutions, so there is always the option to double a design through parallelism.

“Eight hundred gigabit could be the baseline with twice as many lanes as whatever we’re doing at 400 gigabits,” he says. “There is always this brute force approach that you need to best if you’re going to bring in new technologies.”

Optical interconnect

Another area Lumentum is active is addressing the issues of artificial intelligence machine-learning clusters. The machine-learning architectures used must scale at an unprecedented rate and use parallelism in processors, multiple such processors per cluster, and multiple clusters.

Scaling processors requires the scaling of their interconnect. This is driving a shift from copper to optics due to the bandwidth growth involved and the distances: 100, 200 and 400 gigabits and lengths of 30-50 meters, respectively.

The transition to an integrated optical interconnect capability will include VCSELs, co-packaged optics, and much denser optical connectivity to connect the graphic processing units (GPUs) rather than architectures based on pluggables that the industry is so familiar with, says Collings.

Co-packaged optics address a power dissipation interconnect challenge and will likely first be used for proprietary interconnect in very high density GPU artificial intelligence clusters.

Meanwhile, pluggable optics will continue to be used with Ethernet switches. The technology is mature and addresses the needs for at least two more generations.

“There’s an expectation that it’s not if but when the switchover happens to co-packaged optics and the Ethernet switch,” says Collings.

Material systems

Lumentum has expertise in several material systems, including indium phosphide, silicon photonics and gallium arsenide.

All these materials have strengths and weaknesses, he says.

Indium phosphide has bandwidth advantages and is best for light generation. Silicon is largely athermal, highly parallelisable and scalable. Staff joining from NeoPhotonics and IPG have strengthened Lumentum’s silicon photonics expertise.

“The question isn’t silicon photonics or indium phosphide. It’s how you get the best out of both material systems, sometimes in the same device,” says Collings. “Sticking in one sandbox is not going to be as competitive as being agile and having the ability to bring those sandboxes together.”


Lumentum bulks up with NeoPhotonics buy

Vladimir Kozlov

Lumentum is to acquire fellow component and module specialist, NeoPhotonics, for $918 million.

The deal will expand Lumentum’s optical transmission product line, broadening its component portfolio and boosting its high-end coherent line-side product offerings.

Gaining NeoPhotonics’ 400-gigabit coherent offerings will enable Lumentum to better compete with Cisco and Marvell. Lumentum will also gain a talented team of photonics experts as it looks to address new opportunities.

Alan Lowe, Lumentum’s president and CEO, stressed the importance of this collective optical expertise.

Speaking on the call announcing the agreement, Lowe said the expanded know-how would benefit Lumentum’s traditional markets and accelerate its entrance into other, newer markets.

Transaction details

Lumentum will pay $16 in cash for each share of NeoPhotonics, valuing the company at $918 million. Lumentum will also pay $50 million to NeoPhotonics “for growth capex and working capital.”

Cost savings of $50 million in annual run-rate are expected within two years of the deal closing, with 60 per cent of the savings coming from the cost of goods sold.

The deal is reminiscent of Lumentum’s acquisition of Oclaro for $1.8 billion in 2018. Oclaro was also focussed on transmission components and modules.

The acquisition is expected to close in the second half of 2022, subject to the approval of NeoPhotonics’ stockholders and regulatory bodies.

Background

Lumentum’s announcement follows its failed bid early this year for the laser company, Coherent. II-VI ended up winning the bid, paying $6.9 billion.

Coherent’s lasers are used in many markets and the deal would have diversified Lumentum’s business beyond communications and smartphones.

Now, the proposed acquisition of NeoPhotonics boosts Lumentum’s core communications business unit. NeoPhotonics’ focus is cloud and networking although the company has been using its coherent expertise to address LiDAR and medical markets.

Vladimir Kozlov, CEO of market research firm LightCounting, does not see any inconsistency in Lumentum’s strategy to first diversify and then strengthen its core business. “There are many directions to accelerate company growth,” he says.

Lumentum tried one way with Coherent, it didn’t work out, now it is trying another with NeoPhotonics. “You take opportunities as they come along,” says Kozlov.

NeoPhotonics has also been impacted by the trade restrictions on Huawei, a significant customer of the company. NeoPhotonics has had to adapt to on-off sales to Huawei in recent years. Huawei also has a long-term strategy to develop its optical components including tunable lasers for which NeoPhotonics has been their leading supplier.

“That certainly added pressure on NeoPhotonics to be acquired,” says Kozlov.

Business opportunities

Lumentum’s business is split 60 per cent cloud and networking and 40 per cent 3D Sensing, LiDAR, and commercial lasers for industrial applications.

Lumentum’s cloud and networking products include reconfigurable optical add-drop multiplexing (ROADM) sub-systems, optical components for high-speed client-side and line-side modules, and coherent optical modules.

NeoPhotonics brings ultra narrow-linewidth tunable lasers, silicon photonics-based components and transceivers, and high-speed coherent modules and components. NeoPhotonics also has passive and planar lightwave circuit components and an RF chip design capability using gallium arsenide and silicon germanium.

Tim Jenks, president, CEO and chairman of NeoPhotonics, said combining the two firms would accelerate its business developing high-speed optical communications.

In turn, their combined R&D and technology teams can address new markets such as the life sciences, industrial applications, and green markets such as energy efficiency, electric vehicles and climate change green manufacturing concerns.

But no detail was forthcoming on the call beyond Lowe saying the merger will expand the collective know-how and accelerate its entrance into these markets.

Lowe also highlighted the strong growth in high-speed ports due to the 30 per cent year-on-year growth in internet bandwidth.

LightCounting says the dense wavelength division multiplexing (DWDM) coherent market will experience a compound annual growth rate (CAGR) of 20 per cent over the next five years; the general optical market is growing at a 14 per cent CAGR.

Both companies have indium-phosphide components for coherent systems while NeoPhotonics has pluggable 400ZR and ZR+ products as well as silicon photonics components for coherent. Gaining NeoPhotonics’ ultra-narrow linewidth lasers will make Lumentum an even stronger laser supplier.

LightCounting’s Kozlov notes the importance of scale, especially when target markets are not huge and the number of large customers is limited. This is the case with 400ZR/ ZR+ coherent DWDM transceivers that NeoPhotonics started selling in 2021.

Amazon is the biggest buyer of such modules and it uses three suppliers. NeoPhotonics is a distant third in the race behind Acacia, now part of Cisco, and Inphi, part of Marvell. But unlike Acacia and Inphi, NeoPhotonics does not have its own coherent DSP.

Joining forces with Lumentum, NeoPhotonics is more likely to win a larger share of business at key customers, says LightCounting. The new Lumentum may still be third in the race, but it is no longer a distant third.

Recent announcements

Lumentum started shipping its 400-gigabit CFP2-DCO coherent module earlier this year. Its range of indium-phosphide coherent components operates at a 96-gigabaud (GBd) symbol rate that supports up to 800-gigabit wavelengths. Lumentum is developing components that will operate at 128GBd.

Lumentum also has a directly modulated laser (DML) supporting 100-gigabit wavelengths. Such a laser is used for 100-gigabit and 400-gigabit client-side pluggables. The company is also developing electro-absorption modulated laser (EML) technology that supports 200 gigabits and higher performance per lane.

Meanwhile, NeoPhotonics is shipping 400ZR QSFP-DD and OSFP 400ZR coherent optical modules. NeoPhotonics also has a multi-rate CFP2-DCO module with a reach of 1,500km at 400 gigabits. And like Lumentum, the company has indium-phosphide technology that supports 130GBd coherent components.

Kozlov believes Lumentum is in a good position.

On the call announcing the deal, Lumentum also delivered its latest quarterly results. “They can hardly keep up with demand,” he says.

The issue of shortages is getting worse. This is not because the shortages themselves are getting worse but that demand is ramping faster than the shortage issue can be resolved. “It’s a good problem to have,” says Kozlov.

Industry consolidation

The Lumentum-NeoPhotonics deal follows the recent announcement of the merger of two other mature optical players such as the systems vendors: ADTRAN and ADVA.

LightCounting’s Kozlov agrees consolidation is happening among mature optical component and optical networking companies but he points out that many new optical start-ups are emerging and not just in China.

“At the telecommunications part of CIOE (China International Optoelectronic Exposition), 500 companies were exhibiting,” says Kozlov. “And with the trade barriers, there is an extra incentive for companies in the West to double down on what they have been doing and maybe new companies to be formed.”

Companies have concerns about buying stuff from overseas so local companies are getting more business.

“We are going to see more consolidation but also new vendors entering the market and competing with the bigger guys,” says Kozlov.


Lumentum ships a 400G CFP2-DCO coherent module

Brandon Collings

Lumentum has started supplying customers with its CFP2-DCO coherent optical module. Operators use the pluggable to add an optical transport capability to equipment.

The company describes the CFP2-DCO as a workhorse; a multi-purpose pluggable for interface requirements ranging from connecting equipment in separate data centres to long-haul optical transmission.  The module works at 100-, 200-, 300- and 400-gigabit line rates.

The pluggable also complies with the OpenROADM multi-source agreement. It thus supports the open Forward Error Correction (oFEC) standard, enabling interoperability with oFEC-compliant coherent modules from other vendors.

“We are encountering a fundamental limit set by mother nature around spectral efficiency,”

“Optical communications is getting more diverse and dynamic with the inclusion of the internet content providers (ICPs) alongside traditional telecom operators,” says Brandon Collings, CTO at Lumentum.

The CFP2-DCO module is being adopted by traditional network equipment makers and by the ICPs who favour more open networking.

CFP2-DCOs modules from vendors support the OIF’s 400ZR standard that links switching and routing equipment in data centres up to 120km apart and more demanding custom optical transmission performance requirements, referred to as ZR+.

So what differentiates Lumentum’s CFP2-DCO from other coherent module makers?

Kevin Affolter, Lumentum’s vice president, strategic marketing for transmission, highlights the company’s experience in making coherent modules using the CFP form factor. Lumentum also makes the indium phosphide optical components used for its modules.

“We are by far the leading vendor of CFP2-ACO modules and that will go on for several years yet,” says Affolter.

Unlike the CFP2-DCO that integrates the optics and the digital signal processor (DSP), the earlier generation CFP2-ACO module includes optics only, with the coherent DSP residing on the line card.

The company also offers a 200-gigabit CFP2-DCO that has been shipping for over 18 months.

As a multi-purpose design, Affolter says some customers want to use the CFP2-DCO primarily at 200 gigabits for its long-haul reach while others want the improved performance of the proprietary 400-gigabit mode and its support of Ethernet and OTN clients.

“Each of the [merchant] DSPs has subtly different features,” says Affolter. “Some of those features are important to protect applications, especially for some of the hyperscalers’ applications.”

Higher baud rates

Lumentum did not make any announcements at the recent OFC virtual conference and show regarding indium phosphide-based coherent components operating at the next symbol rate of 128 gigabaud (GBd). But Collings says work continues in its lab: “This is a direction we are all headed.”

The latest coherent optical components operate at 100GBd, making possible 800-gigabit-per-wavelength transmissions. Moving to a 128GBd symbol rate enables a greater reach for the given transmission speed as well as the prospect of 1.2+ terabit wavelengths.

This means fewer coherent modules are needed to send a given traffic capacity, saving costs. But moving to a higher baud rate does not improve overall spectral density since a higher baud rate signal requires a wider channel.

“We are encountering a fundamental limit set by mother nature around spectral efficiency,” says Collings.

Optical transmission technology continues to follow the familiar formula where the more challenging high-end, high-performance coherent systems start as a line-card technology and then, as it matures, transitions to a more compact pluggable format. This trend will continue, says Collings.

The industry goal remains to scale capacity and reduce the dollars-per-bit cost and that applies to high-end line cards and pluggables. This will be achieved using greater integration and increasing the current baud rate.

“Getting capacity up, driving dollars-per-bit down is now what the game is going to be about for a while,” says Collings.

Whether the industry will go significantly above 128GBd such as 256GBd remains to be seen as this is seen as a technically highly challenging task.

However, the industry continues to demand higher network capacity and lower cost-per-bit. So Collings sees a couple of possible approaches to continue satisfying this demand.

The first is to keep driving down the cost of the 128GBd generations of transceivers, satisfying lower cost-per-bit and expanding capacity by using more and more transceivers.

The second approach is to develop transceivers that integrate multiple optical carriers into a single ‘channel’. A channel here refers to a unit of optical spectrum managed through the ROADM network. This would increase capacity per transceiver and lower the cost-per-bit.

“Both approaches are technical and implementation challenges and it remains to be seen which, or both, will be realised across the industry,” says Collings.

100-gigabit PAM-4 directly modulated laser

At OFC Lumentum announced that its 100-gigabit PAM-4 directly modulated laser (DML), which is being used for 500m applications, now supports the 2km-reach FR single-channel and FR4 four-channel client-side module standards.

This is a normal progression of client-side modules for the data centre where the higher performance externally-modulated laser (EML) for a datacom transceiver is the one paving the way. As the technology matures, the EML is replaced by a DML which is cheaper and has simpler drive and control circuitry.

“We started this [trait] with the -LR4 which was dominated by EMLs,” says Mike Staskus, vice president, product line management, datacom at Lumentum. “The fundamental cost savings of a DML is its smaller chip size, more chips per wafer, and fewer processes, fewer regrowths.”

The company is working on a 200-gigabit EML and a next-generation 100-gigabit DML that promises to be lower cost and possibly uncooled.

Reconfigurable optical add-drop multiplexers (ROADMs)

Lumentum is working to expand its wavelength-selective switches (WSSes) to support the extended C-band, and C- and L-band options as a way to increase transmission capacity.

“We are expanding the overall ROADM portfolio to accommodate extended C-band and more efficient C-band and L-band opportunities to continue to build capacity into ROADM networks,” says Collings. “As spectral efficiency saturation sets in, we are going to need more amplified bandwidth and more fibres, and the C- and L-bands will double fibre capacity.”

The work includes colourless and directionless; colourless, directionless and contentionless, and higher-degree ROADM designs.

 

 


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